w650 sepia3 (Small).JPG
mal kawasaki bobber 044 (Small).JPG
w650 sepia4 (Small).JPG
mal kawasaki bobber 029 (Small).JPG
w650 sepia6 (Small).JPG
mal kawasaki bobber 028 (Small).JPG
mal kawasaki bobber 025 (Small).JPG
mal kawasaki bobber 024 (Small).JPG
mal kawasaki bobber 030 (Small).JPG
mal kawasaki bobber 037 (Small).JPG
mal kawasaki bobber 021 (Small).JPG
mal kawasaki bobber 031 (Small).JPG
mal kawasaki bobber 001 (Small).JPG
w650 sepia1 (Small).JPG
mal kawasaki bobber 034 (Small).JPG
mal kawasaki bobber 003 (Small).JPG
mal kawasaki bobber 020 (Small).JPG
mal kawasaki bobber 005 (Small).JPG
mal kawasaki bobber 026 (Small).JPG
w650 sepia2 (Small).JPG
w650 sepia5 (Small).JPG
mal kawasaki bobber 008 (Small).JPG
mal kawasaki bobber 018 (Small).JPG
the old wheelrights tearooms9 (Small).JPG
mal kawasaki bobber 032 (Small).JPG
mal kawasaki bobber 048 (Small).JPG
mal kawasaki bobber 041 (Small).JPG
mal kawasaki bobber 045 (Small).JPG
mal kawasaki bobber 040 (Small).JPG
w650 sepia8 (Small).JPG
mal kawasaki bobber 017 (Small).JPG
mal kawasaki bobber 019 (Small).JPG
mal kawasaki bobber 010 (Small).JPG
mal kawasaki bobber 015 (Small).JPG
mal kawasaki bobber 039 (Small).JPG
mal kawasaki bobber 049 (Small).JPG
mal kawasaki bobber 042 (Small).JPG
mal kawasaki bobber 023 (Small).JPG
mal kawasaki bobber 013 (Small).JPG
mal kawasaki bobber 012 (Small).JPG
mal kawasaki bobber 052 (Small).JPG
mal kawasaki bobber 007 (Small).JPG
mal kawasaki bobber 006 (Small).JPG
mal kawasaki bobber 051 (Small).JPG
mal kawasaki bobber 038 (Small).JPG
mal kawasaki bobber 043 (Small).JPG
mal kawasaki bobber 022 (Small).JPG
mal kawasaki bobber 047 (Small).JPG
mal kawasaki bobber 035 (Small).JPG
mal kawasaki bobber 002 (Small).JPG
mal kawasaki bobber 033 (Small).JPG
mal kawasaki bobber 004 (Small).JPG
mal kawasaki bobber 011 (Small).JPG
mal kawasaki bobber 009 (Small).JPG
w650 sepia7 (Small).JPG
mal kawasaki bobber 050 (Small).JPG
mal kawasaki bobber 016 (Small).JPG
mal kawasaki bobber 014 (Small).JPG
mal kawasaki bobber 027 (Small).JPG
mal kawasaki bobber 036 (Small).JPG

 

 


 

Kawasaki W650. Retrofit – Bobber

Customer. Mr. Warren Smith

 

The following works entailed the aesthetic re working of the motorcycle. The major components: engine, frame, swingarm, wheels remain standard.

 

 

Components Purchased by Metal Malarkey:

Electrical.

Motogadget M Unit.

Oxford Gsi Immobiliser. European directive 97/24.

CB750 K6 Style. Indicators. P & W. 202 – 839.

Battery. Varta. YT27S. 6Ah110 Crank. Mike Pearse.

Speedo Koso D64. Digital Speedos.

Headlamp. Bates. 5¾” Bottom mount. Bike IT.

Rear light. Replica Lucas. 477/1 Wassell.

Horn. 12V 70mm dia. 100Db HORS12V. Bike IT.

Ignition switch. Vehicle wiring.

Starter button.

Horn button.

Handlebar switchgear St/St. Buttons. Zodiac.

Re-wire materials. Vehicle wiring.

 

Throttle Std 1” Twistgrip WW83123 Wassel.

Handlebars 1” 1950 Triumph type.

Handlebar Grips. Jackhammer 1” 351203 Custom Fasteners.

Front mudguard. Ribbed.

Front brake braided hose. HEL.

Brake fittings St/st 20” Custom fasteners.

Fuel hose Vehicle wiring.

Fuel filter Vehicle wiring.

Air filters Custom fasteners.

No Plate First plate.

Reflector Bike IT.

Tyres.

Front Firestone. Deluxe Champion 4.00- 19 Northants tyres

Rear. Firestone Deluxe champion. 4.5- 18 Northants tyres

Shock absorbers 280mm. 18kg. Hagon.

Fasteners. Misc Stainless steel. Custom fasteners.

 

Works

Fabrication:

Chassis. Frame. Cut out, blend all superfluous bracketry etc. under headstock/ tank, under seat. Subframe. Strengthen with gussets where necessary.

Rework exhaust hangers.

Rear indicator. Mounting bosses.

Re work top shock mounts.

Electrical box.

Electrical box mounts.

Petrol tank rear mount.

Rear mudguard mounts.

Seat mounts.

No plate bracketry.

Speedo bracketry.

Front indicator bracketry.

Headlamp bracket. Handlebar switchgear.

Silencer.Shorten.

Shocks Bump stops.

Powder coat. Satin black.

Wheels.

Frame.

Swingarm.

Electrical box.

Handlebars.

Bottom Yoke.

Spray

Vht Engine. Satin black/ gloss

Vht exhaust. Satin black

Front mudguard. Satin black.

Fork sliders. Satin black.

Carb tops. Satin black.

Front disk inner.

Headlamp. Satin black.

Polish

Brake lever, clamp, mastercylinder.

Clutch lever, clamp.

Top yoke.

Exhaust roses.

Rocker cover.

Carb float bowls.

Carb bodies – clean.

No Plate Bracket.

Rear brake lever.

Kick start.

Wiring.

Complete re wire. Incorporating M unit. Immobiliser. Metal malarkey switchgear. Running through frame top tube.

Completion.

Full assembly.

Try out.

Dyno set up. Open pilot, main jets.

Final test runs.